
The Development of the Iron Plate In Pianos
by Astin-Weight�Piano Makers
 The iron plate in a piano is the structure that holds the strings.  
The first pianos, made in 1707, had no iron plates to hold the strings.  
They only had wooden supports.  The total tension on all the strings was
just over 2,000 pounds and the wooden posts in the back of the instrument 
did an adequate job of holding the strings with that tension.
 Except for one detail:
 The wood was subject to climatic change and these pianos were 
impossible to keep in tune.
 As time went by and piano makers kept trying to improve their produces 
it became necessary to find a way to make the instrument more stable.  By 
this time wire makers had developed the art of wire making to the point 
where it was possible to apply more tension to the piano wires.  This was 
good for the piano's tone: it became more interesting and enjoyable, but 
it was bad for its tune. The wooden structure was unable to stand the 
increased stress.
 Somehow, a way had to be found to make the piano stay in tune better.  
A violinist or guitarist bay be satisfied to tune his instrument every 
time it is played, but this was an impossible task for a pianist who can 
have as many as 220 strings to tune.
 About the year 1800, piano makers began experimenting with iron 
bracing as a means of making their piano stronger.  A piano with an iron 
frame would stay in tune much better than one without.  But it did 
something else.  It changed the tone of the piano.  Up to this time 
pianos had had a more somber sound, not as exciting as a modern piano.  
In fact, by our modern standards we would say that the original pianos 
were dull and uninteresting.
 When piano makers began making pianos with iron plates, the tone of 
the piano became more brilliant.  They thought it was because of the iron 
plate and the idea developed in the industry that iron plates should be 
as light as possible so that they wouldn't spoil the tone of the piano.
 In the next hundred years, public taste gradually changed.  Concert 
halls became larger as more people went to symphony concerts and this 
meant that pianos had to be made with a more powerful, brilliant sound so 
that it could be heard in a large hall full of people.
 This would have been impossible if it had not been for the further 
development of the iron plate.  Some of the plates in concert pianos 
weigh about 500 pounds and make a tremendous contribution to the 
performances as well as the stability of the piano.
 Through all these years of development one archaic idea has stayed 
with many piano makers.  That is: they still make pianos with wooden 
posts in the back for "strength".  Now any engineer will tell you that 
combining wood and metal to for a structure to be used under stress is 
bad structurally.  These materials behave entirely differently under 
prevailing atmospheric conditions and should not be combined.
 One doesn't have to have a degree in engineering to see that if the 
iron plates of a piano is made strong enough it will do a much better job 
of holding the piano strings than any other material available.
 About 45 years ago a European piano designer produced a piano that had 
no posts in the back, just an iron plate that went into all four corners 
of the piano and was strong enough to take all the stress of the strings,
(40,000 lbs.)
 Today many pianos made throughout the world have no posts.  They 
usually have a better sound.  Astin-Weight� 
pianos have all been made without posts since 1959.  Even our grand 
pianos.  It's also true that no other piano of this size has ever had a 
huge rich sound like our 41" console.
 Of course our soundboard construction has a lot to do with that too.  
But that's a different story.
